Precise feeding technology from IFC: Efficient solutions for small parts in automation
The precise feeding of small parts is a decisive factor in modern automation processes. IFC offers innovative systems that enable the reliable and flexible feeding of a wide variety of small parts. Especially in the automotive industry, electronics production and medical technology, the precise handling of very small components plays a central role. IFC relies on a combination of mechanical sorting and optical detection to ensure error-free and reliable transfer of components to the next production stage. The systems are suitable for a wide range of materials and geometries - including seals, plastic elements, O-rings, balls and metal components. The aim is to feed the components in the correct position and with process reliability so that they can be further processed without additional manual intervention. Both classic conveyor bowls with mechanical sorting and modern camera-based detection systems are used.
Conveying pots from 3D printing: Customized and flexible sorting solutions
A key component of IFC technology are conveyor bowls that are manufactured using the 3D printing process. This method offers decisive advantages, particularly in terms of flexibility and repeat accuracy. Each conveyor bowl can be precisely matched to the requirements of the respective components. Thanks to digital modeling and precise manufacturing, the conveyor bowls are reproducible and adaptable, which significantly reduces changeover times in production. Another feature is the modular design of the conveyor bowls. IFC relies on interchangeable baffles that can be easily replaced. This enables a quick changeover to other components without having to replace an entire conveyor bowl. This technology significantly reduces downtimes and ensures economical adaptation to different product requirements.
Optical detection for maximum precision and quality assurance
In addition to the mechanical feeding systems, IFC integrates intelligent image recognition technologies that enable visual inspection of the components during transportation. An integrated line scan camera with lighting scans the parts in real time and checks their alignment and quality. The system automatically recognizes whether a component is correctly positioned. If not, it is either returned or sorted out. This ensures error-free transfer to the downstream production stage. Defective or misaligned parts end up in a separate NiO box and can therefore be specifically checked. A major advantage of this technology is the ability to quickly and easily integrate new components into the system. A type change can be carried out either at the touch of a button or by teaching in new parts. This means that different components can be processed in a single feed system with minimal effort.
High speed and flexible integration into existing systems
The IFC feed systems are specially designed for high-speed applications. With an inspection speed of up to 45 parts per second, they are among the most powerful systems on the market. The control technology used is based on standard industrial PCs, which enables easy integration into existing ERP or QM systems. The system is hardware-independent, which means that various interfaces and control systems can be flexibly connected. As a result, companies remain future-proof and can adapt or expand their automation solutions at any time. In addition to the conveyor pots, IFC offers area storage, turning stations and accumulation chamber systems that enable even more flexible handling. Especially in electronics production and the automotive industry, where large quantities are processed, these systems ensure efficient material feed.
Cross-industry application and individual customization
IFC's solutions are used in a wide range of industries - from automotive, electronics and pharmaceuticals to medical technology. They not only enable greater process reliability, but also reduced changeover times and lower reject rates. Thanks to their modular design, the systems can be individually adapted, making them suitable for both small series and mass production. Companies benefit from scalable solutions that can be expanded or modified as required. Thanks to these innovative technologies, IFC offers customized feeding systems that enable efficient and economical production. The combination of mechanical precision and intelligent image processing ensures optimum process reliability and a sustainable increase in productivity.
What does IFC do?
IFC Intelligent Feeding Components is a company that specializes in the development of flexible and modular feeding and assembly systems. The product range includes conveyor belts, belt hoppers, area storage systems and optoelectronic system solutions. These systems are designed to efficiently implement functions such as supplying, separating, bunkering, inserting and sorting components. IFC relies on innovative components and networked systems in line with Industry 4.0 to ensure the intelligent orientation and placement of unit loads.
